7 -
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
 Spare parts catalogue
Important
Bold reference numbers in this section identify parts not shown in the figures alongside the text, but which can be found in the exploded view diagram.
Removal of the airbox
Detach the oil breather pipe (2) and the stepper motor tube (20) by slackening ties (1).
Remove the screws (31), to remove the hose guide (32) and collect the spacers (4).
Detach tabs (B) and release the drain hose (12) from cover (A) on generator cover (Sect. N 8, Removal of the generator cover).
Disconnect the cables (C) of horizontal cylinder coil (D) and the vertical cylinder coil (E) from the respective spark plugs.
Disconnect the coil connectors (F) from main wiring harness (Sect. P 1, Routing of wiring on frame).
Loosen the clamps (G) of the couplings (H).
Undo the screws (16), recover the spacers (17) and withdraw the air filter vertically upwards, taking care to recover the rubbers (19).
Disassembly of the airbox
Loosen the hose clamps (11) and (1) and remove the drain hose (12) and the oil breather hose (2) from the airbox.
Remove the following electrical components
A
B
C
D
Note
Remove the air filter as described in Sect. D 4, Changing and cleaning the air filters.
Reassembly of the airbox
If removed, fit clamp (1) onto drain hose (12).
Install the drain hose (2) to the airbox, and set it so as hose slot (A) corresponds to arrow (B) on airbox.
For the remaining reassembly operations, reassemble following the removal procedure in the reverse sequence, and route wiring as shown in Sect. P 1, Routing of wiring on frame.
Removal of the oil breather valve
Undo the screw (13) and remove the oil breather valve (14) from the crankcase half.
Check the condition of O-rings (15) and renew them if necessary.
Refitting the oil breather valve
Lubricate the two O-rings (15) with engine oil.
Install the oil breather valve (14) in the hole on clutch-side casing aligning valve hole (L) with threaded hole (H) on casing and starting screw (13).
Tighten the screw (13) to the specified torque (Sect. C 3, Frame torque settings).
Refitting the airbox
Check that the rubber bushes (19) are present on the airbox.
Check that clamps (G) are correctly positioned on intake manifolds (H), with the fixing screws oriented as shown in the figure.
Locate the airbox assembly on the throttle body.
Tighten the bolts (16) with spacers (17) to airbox to the specified torque (Sect. C 3, Frame torque settings).
Tighten the coupling (H) clamps (G) to the specified torque (Sect. C 3, Frame torque settings).
Connect the cables (C) of horizontal cylinder coil (D) and the vertical cylinder coil (E) from the respective spark plugs.
Connect the coil connectors (F) from main wiring harness (Sect. P 1, Routing of wiring on frame).
Refit hose clip (32) to vertical cylinder head cover and start screws (31) in their thread with spacers (4).
Refit the oil breather hose (2) and stepper motor hose (20) with the clamps (1) on the oil breather valve and tighten the clamp (1) to the specified torque (Sect. C 3, Frame torque settings).
Fasten the drain hose (12) to frame using the clamps and under cover (A) on generator cover (Sect. N 8, Refitting the generator cover) then engage retainers (B).
 
Positioning of the blow-by hose
Positioning of the airbox drain hose